Infill planes old and new

Planes

Spiers No 6 as a placeholder
Core Pattern
Infill Smoother

Handled or unhandled, 45° - 50° bedding, brass or steel sides, and a dense hardwood infill.

Longer panel plane; placeholder antique.
Panel / Try
Longer Workhorse

A longer sole for truing panels jointing edges.

Brass infill rabbet plane in perspective view
Special Projects
One-off & Experimental

From coachmaker-style rabbets to oddball one-offs, I occasionally produces planes outside the core patterns.

Available now

No planes are currently available.

Work in progress

Curved-sided infill smoother

Current step: Rough metalwork
Design Metalwork (shell) Stuffing Metalwork (lever cap) Lapping Bedding Fit & finish

Panel plane prototype

Current step: Design
Design Metalwork (shell) Stuffing Metalwork (lever cap) Lapping Bedding Fit & finish

Process

My planes are built along traditional British infill lines: metal shells mechanically joined at the edges with traditional dovetails, solid wood infills, and thick irons. Although my designs begin as close copies of antiques, the aim is never to recreate a museum piece. I take full advantage of advances in technique, tooling, and metalurgy over the last 150 years, and have updated the designs to make the most of them where it makes sense.


CAD layout of an infill handplane
CAD drawings allow me to iterate designs rapidly and lock in the profile, mouth position, and mechanical clearances before any metal is cut. From these drawings, depending on the project, I can create shop drawings for reference at the bench, or send parts out for rough cutting on a laser or CNC.
  1. CAD pattern and proportions step
    CAD drawings
    Initial layout, proportions, and clearances are finalized digitally.
  2. Cutting and joining the shell
    Cut and join the shell
    Sides and sole are cut and then filed, dovetailed, and peened into a rigid shell.
  3. Fitting the infills
    Fit infills
    Infill blocks are trued, scribed, and shaped to meet the metal perfectly.
  4. Bedding and sharpening the iron
    Bed and sharpen the iron
    The iron is lapped, fitted, and honed.
  5. Tuning and testing on real work
    Fit and Finish
    Finishing, polishing, sharpening, and final test cuts.

Why an infill?

You do not need an infill handplane. A well-tuned modern bench plane from Lie-Nielsen or Veritas will leave an excellent surface for a fraction of the cost. An infill isn’t competing in that market. These planes occupy the space between sculpture and instrument: built slowly, by hand, with the kind of material choices and joinery that only make sense when the object itself is the point. The metalwork, the wood selection, the dovetailing, the bedding, none of it is optimized for efficiency or volume.

That an infill also happens to be an excellent working plane is a bonus. Many put them to daily use; others treat them as functional art, ready for work whenever the mood strikes. Either approach is valid. Like a work of sculpture, an infill handplane has little to do with need and more to do with the joy that having and using it brings the owner.

About

This is a one-person workshop focused on one-off or very small-batch infill handplanes. I do not take commissions. Planes are all built on spec and posted when they are done. I expect to finish a handful of planes a year; they’ll be listed under ‘Available now’ when ready.

Checking for square